ATOS先導(dǎo)型溢流閥阿托斯溢流閥故障失靈及造成的原因:先導(dǎo)閥閥芯彈簧折斷;陰尼孔堵塞;先導(dǎo)閥閥口密封不良;主閥芯卡死等。相應(yīng)的排除措施是:更換或在折斷處加平墊以應(yīng)急使用;清洗疏通;研磨或?qū)⒃撚吐窋嗦芬詰?yīng)急使用;研磨、清洗。
限壓不穩(wěn):先導(dǎo)型溢流閥限壓不穩(wěn),表現(xiàn)為液壓系統(tǒng)壓力偏低或偏高,液壓執(zhí)行元件動(dòng)作無力或油管、泵體、閥體爆裂。造成限壓不穩(wěn)故障的原因:壓力調(diào)整不當(dāng);先導(dǎo)閥閥芯彈簧彎曲或變軟;油液過臟或油液流動(dòng)不暢。相應(yīng)的排除措施是:重新調(diào)整;校正、加墊或更換;更換、清洗。先導(dǎo)型溢流閥限壓不穩(wěn)為漸發(fā)性故障,先導(dǎo)型溢流閥失靈為突發(fā)性故障,在排除完故障后,應(yīng)按系統(tǒng)所限定的壓力對先導(dǎo)型溢流閥控制的壓力重新進(jìn)行調(diào)整。
ATOS先導(dǎo)型溢流閥由主閥和先導(dǎo)閥兩部分組成。先導(dǎo)閥類似于直動(dòng)型溢流閥,但一般多為錐閥(或球閥)形閥座式結(jié)構(gòu)。主閥可分為一節(jié)同心結(jié)構(gòu)、二節(jié)同心結(jié)構(gòu)和三節(jié)同心結(jié)構(gòu)。三節(jié)同心結(jié)構(gòu):主閥芯與閥蓋、閥體與主閥座等三處有同心配合要求,屬于三節(jié)同心結(jié)構(gòu)。壓力油自閥體中部進(jìn)油口進(jìn)入,并主閥芯上阻尼孔進(jìn)入主閥芯上腔,油閥蓋上通道和錐閥座上小孔作用與錐閥上。當(dāng)進(jìn)油口壓力小于先導(dǎo)閥調(diào)壓彈簧調(diào)定值時(shí),先導(dǎo)閥關(guān)閉,主閥芯上、下兩側(cè)有效面積比為1.03~1.05,上側(cè)稍大,作用與主閥芯上壓力差和主閥彈簧力均使主閥口閉緊,不溢流。當(dāng)進(jìn)油壓力超過先導(dǎo)閥調(diào)定壓力時(shí),先導(dǎo)閥被打開,造成資金油口P井主閥芯阻尼孔、先導(dǎo)閥口、主閥芯中心孔至閥體下部出油口(溢流口)流動(dòng)。阻尼孔處流動(dòng)損失使主閥芯上、下腔中油液產(chǎn)生一個(gè)隨先導(dǎo)閥流量增加而增加壓力差,當(dāng)它主閥芯上、下作用面上產(chǎn)生總壓力差足以克服主閥彈簧力、主閥自重和摩擦力時(shí),主閥芯開啟。此時(shí)進(jìn)油口與出油口(溢流口)直接相通,造成溢流以保持系統(tǒng)壓力。
二節(jié)同心結(jié)構(gòu):主閥芯為帶有圓柱面錐閥。為使主閥關(guān)閉時(shí)有良好密封性,要求主閥芯1圓柱導(dǎo)向面和圓錐面與閥套配合良好,兩處同心度要求較高,故稱二節(jié)同心。主閥芯上沒有阻尼孔,而將三個(gè)阻尼孔分別設(shè)閥體和先導(dǎo)閥體上。其工作原理與三節(jié)同心先導(dǎo)型溢流閥相同,只油液從主閥下腔到主閥上腔,需三個(gè)阻尼孔。
根據(jù)零件技術(shù)要求,進(jìn)行動(dòng)力和運(yùn)動(dòng)分析,再確定主要參數(shù),液壓圖形編制,然后擬定液壓系統(tǒng)圖,進(jìn)行標(biāo)準(zhǔn)元件選擇和元件設(shè)計(jì),之后驗(yàn)證液壓系統(tǒng)技術(shù)性能,zui后編制技術(shù)文件與審核。
ATOS先導(dǎo)型溢流閥阿托斯溢流閥特點(diǎn):
1)、具有良好的自適應(yīng)性能,布局靈活方便;
2)、單位功率的重量輕,工作平穩(wěn)、快速性好;
3)、液壓元件的可靠性高,使用壽命長;
4)、液壓系統(tǒng)設(shè)計(jì)、制造、和使用維護(hù)方便;
5)、傳動(dòng)效率偏低;
6)、造價(jià)較高;
7)、故障診斷困難;
直動(dòng)式溢流閥RZMA-A-010/250/M 21 RZMA-A-030/180/M/7 21 RZMO-A-010/100 RZMO-A-010/210 RZMO-A-010/210/18 20 RZMO-A-010/315 RZMO-A-010/315/18 RZMO-A-010/50 RZMO-A-010/50/18 RZMO-A-030/100 20 RZMO-A-030/210 20 RZMO-A-030/210/18 RZMO-A-030/315 RZMO-AE-010/315 10 RZMO-AE-030/100 40 RZMO-P1-010/100/18/MC 20 RZMO-P1-010/210 RZMO-P3-010/100/AM1NSA RZMO-P3-010/100/I/AM1NSA RZMO-P3-010/210/I/AM1NS RZMO-P3-010/210/I/AMINSA RZMO-TER-010/100 40 RZMO-TER-010/315 40 RZMO-TER-010/315/I 40 RZMO-TER-030/210 40 RZMO-TER-030/315/I 40
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E-BM-AC-011F, E-BM-AC-011F/I, E-BM-AC-01F /RR, E-BM-AC-01F 11 /2, E-BM-AC-01F 11 /3, E-BM-AC-01F/RR 11 /A1, E-BM-AC-05F 11 /3, E-BM-AC-05F 11 /4, E-BM-AC-05F/RR 11 /3, E-K-11B, E-K-32M, E-K-32P, E-ME-AC-01F 20, E-ME-AC-01F 20 /1, E-ME-AC-01F 20 /2, E-ME-AC-01F 20 /3, E-ME-AC-01F 20 /4, E-ME-AC-01F 20 /6, E-ME-AC-01F 20 /A1, E-ME-AC-01F 20 /A2, E-ME-AC-01F 20 /A4, E-ME-AC-01F/4R-4 20, E-ME-AC-01F/4R-4 20 /2, E-ME-AC-01F/4R-4 20 /3, E-ME-AC-01F/4R-4 20 /6, E-ME-AC-01F/I 20, E-ME-AC-01F/I 20 /2, E-ME-AC-01F/I 20 /4, E-ME-AC-01F/I 20 /6, E-ME-AC-01F/RR 20 /4, E-ME-AC-01F/RR 20 /A2, E-ME-AC-01F/RR-4 20, E-ME-AC-01F/RR-4 20 /3, E-ME-AC-01F/RR-4 20 /6, E-ME-AC-01F-4 20 /2, E-ME-AC-05F 20 , E-ME-AC-05F 20 /2,E-ME-AC-05F 20 /3, E-ME-AC-05F 20 /4, E-ME-AC-05F 20-10/210/I AGMZO-TER-10/315 40 AGMZO-TER-10/315/I 40/PE 比例換向閥 DHZA-A-051-S3/M/7 21 DHZA-A-051-S3/PA-GK/7 DHZA-A-051-S5/M/7 21 DHZA-A-071-L5/M/7 21 DHZO-A-051-S5 DHZO-A-051-S5/18 DHZO-A-053-L3 20 DHZO-A-053-L3/18 DHZO-A-053-L5 DHZO-A-053-L5/18 DHZO-A-060-S3 DHZO-A-071-L1 20 DHZO-A-071-L1/18 DHZO-A-071-L5 DHZO-A-071-L5/18 20 DHZO-A-071-S3 20 DHZO-A-071-S5 DHZO-A-073-D5 DHZO-A-073-D5/18 DHZO-A-073-L5 DHZO-A-073-S3 20 DHZO-A-073-S5 DHZO-AE-051-S5 10 DHZO-AE-071-D5/I DHZO-AE-071-S5/I DHZO-AE-073-D5/I 10 DHZO-AE-073-S5 10 DHZO-AE-073-S5/I 10 DHZO-AT-073-P3 20 DHZO-ATE-073-P3/B/DP27SB 20 DHZO-T-051-L1 DHZO-T-051-L5 31 DHZO-T-071-D5 DHZO-T-071-L5 DHZO-T-071-S5 DHZO-TE-051-L5/Y 40 DHZO-TE-071-L5 DHZO-TE-071-S5 40 /PE DHZO-TE-073-S5 DKZA-A-173-L5/PA-M/7 DKZO-A-151-S5 DKZO-A-171-L5 DKZO-A-173-S5 DKZOR-A-151-S5 DKZOR-A-151-S5/18 40 DKZOR-A-151-S5/B DKZOR-A-153-L5/B DKZOR-A-171-D5 40 DKZOR-A-171-L5 DKZOR-A-171-S5 DKZOR-A-171-S5/18 DKZOR-A-173-D5 DKZOR-A-173-L5 DKZOR-A-173-L5/18 40 DKZOR-A-173-L5/Y DKZOR-A-173-S3 DKZOR-A-173-S5 DKZOR-A-173-S5/18 DKZOR-AE-171-L5 10 DKZOR-AE-171-S5 DKZOR-AE-171-S5 10/WG DKZOR-AE-171-S5/Y 10 DKZOR-AE-173-D5 10 DKZOR-AE-173-L5 10 DKZORC-A-151-S5/18 DKZOR-T-151-L5 DKZOR-T-151-L5/Y DKZOR-T-153-L5 DKZOR-T-171-D5 DKZOR-T-171-L5 DKZOR-T-171-S5 DKZOR-T-171-S5/Y DKZOR-T-173-L5 40 DKZOR-TE-170-L5 40 DKZOR-TE-171-L5 DKZOR-TE-171-L5/I 40 DKZOR-TE-171-S5 DKZOR-TE-171-S5/Y DKZOR-TE-173-L5 40 DKZO-T-171-S3 DKZO-T-173-S5 伺服比例閥 DLHZA-T-040-L71/M/7 DLHZA-T-040-T71/GK 31 DLHZA-T-060-T71/GK 31 DLHZO-LE-060-V71/LQ52SA 40 DLHZO-LE-060-V71/Q/LQ42SB 40 DLHZO-LE-060-V71/Q/LQ52SA 40 DLHZO-T-040-L11 DLHZO-T-040-L13 DLHZO-T-040-L31 DLHZO-T-040-L51 DLHZO-T-040-L53 DLHZO-T-040-L71 DLHZO-T-040-L73 31 DLHZO-T-040-V71 DLHZO-TE-040-L11 DLHZO-TE-040-L11/I DLHZO-TE-040-L31 40 DLHZO-TE-040-L31/FI 40 DLHZO-TE-040-L31/I DLHZO-TE-040-L33/I 40 DLHZO-TE-040-L51 40 DLHZO-TE-040-L51/FI 40 DLHZO-TE-040-L51/I DLHZO-TE-040-L53 40 DLHZO-TE-040-L71 DLHZO-TE-040-L71/I 40 DLHZO-TE-040-L73 40 DLHZO-TE-040-L73/B 40 DLHZO-TE-040-T53/I 40 DLHZO-TE-040-T71/Q 40 DLHZO-TE-040-T73/I 40 DLHZO-TE-040-V11 40 DLHZO-TE-040-V13 DLHZO-TE-040-V73 40 DLKZA-T-160-L71/NPT DLKZA-T-160-T71/GK 40 DLKZOR-LE-160-L71/Q/LQ82SB 41 DLKZOR-T-140-L31 41 DLKZOR-T-140-L71 DLKZOR-T-140-L73 41 DLKZOR-T-140-T71 41 DLKZOR-T-140-V71 41 DLKZOR-T-160-L71 41 DLKZOR-TE-140-L31 DLKZOR-TE-140-L71 DLKZOR-TE-140-L71/FI 41 DLKZOR-TE-140-L71/I DLKZOR-TE-140-L71/Q 41 DLKZOR-TE-140-L73/I 41 DLKZOR-TE-140-T71 41 DLKZOR-TE-140-T73 41 DLKZOR-TE-140-T73/I 41 DPZO-A-171-L5 10 DPZO-A-171-L5/D DPZO-A-171-L5/E DPZO-A-171-S5 10 DPZO-A-251-L5 30 DPZO-A-251-S5 20 DPZO-A-253-S5 DPZO-A-271-D5 DPZO-A-271-L5 DPZO-A-271-L5/D 30 DPZO-A-271-L5/E 30 DPZO-A-271-L5/G 30 DPZO-A-271-S5 DPZO-A-271-S5/D DPZO-A-271-S5/DE 30 DPZO-A-271-S5/DG 30 DPZO-A-271-S5/E 30 DPZO-A-271-S5/G DPZO-A-273-D5 DPZO-A-273-D5/G DPZO-A-273-L5 30 DPZO-A-273-L5/D 30 DPZO-A-273-L5/D 30 /WG DPZO-A-273-L5/DG DPZO-A-273-L5/E 30 DPZO-A-273-L5/G 30 DPZO-A-273-S3 DPZO-A-273-S3/DG 30 DPZO-A-273-S5 30 DPZO-A-273-S5/D DPZO-A-273-S5/DG DPZO-A-273-S5/G 30 DPZO-A-371-L5/D 30 DPZO-A-371-L5/DEG/18 30 DPZO-A-371-L5/E DPZO-A-371-S5 30 DPZO-A-371-S5/D DPZO-A-371-S5/EG 30 DPZO-A-373-D5 DPZO-A-373-D5/D 30 /WG DPZO-A-373-D5/DEG DPZO-A-373-L5/DG 30 DPZO-A-373-L5/G 30 DPZO-A-373-S5/DG DPZO-A-373-S5/G 30 DPZO-AE-171-L5/E DPZO-AE-173-05/DGI DPZO-AE-173-L5/GI 10 DPZO-AE-271-D5/I 30 DPZO-AE-271-L5 30 DPZO-AE-271-S5 30 DPZO-AE-271-S5/D DPZO-AE-273-D5 30 DPZO-AE-273-L5/GI 30 DPZO-AE-273-S5 30 DPZO-AE-273-S5 30/WG DPZO-AE-371-D5/E DPZO-AE-371-S5/D 30 DPZO-AE-373-L5/D 30 DPZO-AE-373-L5/GI 30 DPZO-L-270-L5 DPZO-L-270-L5/D 40 DPZO-L-270-L5/DE DPZO-L-270-L5/G 40 DPZO-L-271-L5 DPZO-L-271-L5/E 40 DPZO-L-271-S5 DPZO-L-271-S5/D DPZO-L-273-L5 40 DPZO-L-273-L5/G DPZO-L-273-S5 DPZO-L-273-S5/D DPZO-L-273-S5/G 40 DPZO-L-351-L5/G 40 DPZO-L-673-D5 20 /WG DPZO-LE-170-L5 DPZO-LE-171-L5 DPZO-LE-173-L5/I 40 DPZO-LE-270-L5/D 40/WG DPZO-LE-270-L5/DI 40 DPZO-LE-271-L5 40 DPZO-LE-271-S5 DPZO-LE-371-S5 DPZO-LE-373-L5 40 DPZO-T-251-L5/E 40 DPZO-T-271-D3/D DPZO-T-271-L5 DPZO-T-271-S5 DPZO-T-271-S5/D DPZO-T-273-S5/D DPZO-TE-171-L5/DI 40 DPZO-TE-173-L5/DI 40 DPZO-TE-271-D5 DPZO-TE-271-D5/I DPZO-TE-271-L5 DPZO-TE-271-L5/E DPZO-TE-271-L5/I 40 DPZO-TE-271-S5 DPZO-TE-271-S5/I 40 DPZO-TE-273-L5/D 40 DPZO-TE-273-L5/DI 40 DPZO-TE-371-S5 40 先導(dǎo)式減壓閥 KZGO-A-031/210 20 KZGO-A-031/315 HZGO-A-031/100 31 HZGO-A-031/210 31 HZGO-A-031/315 31 HZGO-A-031/315/18 31 HZMO-A-030/210 40 DLKZOR-T-140-T71 41 DLKZOR-T-140-V71 41 DLKZOR-T-160-L71 41 DLKZOR-TE-140-L31 DLKZOR-TE-140-L71 DLKZOR-TE-140-L71/FI 41 DLKZOR-TE-140-L71/I DLKZOR-TE-140-L71/Q 41 DLKZOR-TE-140-L73/I 41 DLKZOR-TE-140-T71 41 DLKZOR-TE-140-T73 41 DLKZOR-TE-140-T73/I 41 DPZO-A-171-L5 10 DPZO-A-171-L5/D DPZO-A-171-L5/E DPZO-A-171-S5 10 DPZO-A-251-L5 30 DPZO-A-251-S5 20 DPZO-A-253-S5 DPZO-A-271-D5 DPZO-A-271-L5 DPZO-A-271-L5/D 30 DPZO-A-271-L5/E 30 DPZO-A-271-L5/G 30 DPZO-A-271-S5 DPZO-A-271-S5/D DPZO-A-271-S5/DE 30 DPZO-A-271-S5/DG 30 DPZO-A-271-S5/E 30 DPZO-A-271-S5/G DPZO-A-273-D5 DPZO-A-273-D5/G DPZO-A-273-L5 30 DPZO-A-273-L5/D 30 DPZO-A-273-L5/D 30 /WG DPZO-A-273-L5/DG DPZO-A-273-L5/E 30 DPZO-A-273-L5/G 30 DPZO-A-273-S3 DPZO-A-273-S3/DG 30 DPZO-A-273-S5 30 DPZO-A-273-S5/D DPZO-A-273-S5/DG DPZO-A-273-S5/G 30 DPZO-A-371-L5/D 30 DPZO-A-371-L5/DEG/18 30 DPZO-A-371-L5/E DPZO-A-371-S5 30 DPZO-A-371-S5/D DPZO-A-371-S5/EG 30 DPZO-A-373-D5 DPZO-A-373-D5/D 30 /WG DPZO-A-373-D5/DEG DPZO-A-373-L5/DG 30 DPZO-A-373-L5/G 30 DPZO-A-373-S5/DG DPZO-A-373-S5/G 30 DPZO-AE-171-L5/E DPZO-AE-173-05/DGI DPZO-AE-173-L5/GI 10 DPZO-AE-271-D5/I 30 DPZO-AE-271-L5 30 DPZO-AE-271-S5 30 DPZO-AE-271-S5/D DPZO-AE-273-D5 30 DPZO-AE-273-L5/GI 30 DPZO-AE-273-S5 30 DPZO-AE-273-S5 30/WG DPZO-AE-371-D5/E DPZO-AE-371-S5/D 30 DPZO-AE-373-L5/D 30 DPZO-AE-373-L5/GI 30 DPZO-L-270-L5 DPZO-L-270-L5/D 40 DPZO-L-270-L5/DE DPZO-L-270-L5/G 40 DPZO-L-271-L5 DPZO-L-271-L5/E 40 DPZO-L-271-S5 DPZO-L-271-S5/D DPZO-L-273-L5 40 DPZO-L-273-L5/G DPZO-L-273-S5 DPZO-L-273-S5/D DPZO-L-273-S5/G 40 DPZO-L-351-L5/G 40 DPZO-L-673-D5 20 /WG DPZO-LE-170-L5 DPZO-LE-171-L5 DPZO-LE-173-L5/I 40 DPZO-LE-270-L5/D 40/WG DPZO-LE-270-L5/DI 40 DPZO-LE-271-L5 40 DPZO-LE-271-S5 DPZO-LE-371-S5 DPZO-LE-373-L5 40 DPZO-T-251-L5/E 40 DPZO-T-271-D3/D DPZO-T-271-L5 DPZO-T-271-S5 DPZO-T-271-S5/D DPZO-T-273-S5/D DPZO-TE-171-L5/DI 40 DPZO-TE-173-L5/DI 40 DPZO-TE-271-D5 DPZO-TE-271-D5/I DPZO-TE-271-L5 DPZO-TE-271-L5/E DPZO-TE-271-L5/I 40 DPZO-TE-271-S5 DPZO-TE-271-S5/I 40 DPZO-TE-273-L5/D 40 DPZO-TE-273-L5/DI 40 DPZO-TE-371-S5 40 先導(dǎo)式減壓閥 KZGO-A-031/210 20 KZGO-A-031/315 HZGO-A-031/100 31 HZGO-A-031/210 31 HZGO-A-031/315 31 HZGO-A-031/315/18 31 HZMO-A-030/210 40