浙江愛馬斯 | 機(jī)器人床墊生產(chǎn)線解決方案優(yōu)質(zhì)提供商
日產(chǎn)1000張普通床墊生產(chǎn)線

產(chǎn)品介紹
Product Introduction

本條床墊生產(chǎn)線解決方案采用優(yōu)質(zhì)的不銹鋼材質(zhì)制作而成，使用壽命長達(dá)10年以上?？梢詫?shí)現(xiàn)多層不同厚度床墊生產(chǎn)過程中自動(dòng)上料、人工自動(dòng)床墊復(fù)合、人工檢測、自動(dòng)包裝等功能。一套流水線一天（10H）可以實(shí)現(xiàn)1000張床墊的加工工作，大大節(jié)省了人工成本。

生產(chǎn)工序以及預(yù)算

預(yù)算成本

生產(chǎn)效率：30S秒可組裝一張床墊
綜合科節(jié)省人力：10-12人
投資回報(bào)年限：2-3年
預(yù)算成本：機(jī)器人床墊復(fù)合系統(tǒng)260-360萬
輥筒輸送線80-90萬
床墊圍邊機(jī)80-150萬
包裝機(jī)20-160萬
組裝線體占地面積：約1800m2

工序介紹

?AGV自動(dòng)輸送床網(wǎng)、面料、填充料(海綿等)到位
?床芯機(jī)器人自動(dòng)上線
?自動(dòng)貼入RFID
?自動(dòng)噴膠(PUR或熱熔膠)
?復(fù)合虎口圍條
?自動(dòng)噴膠(PUR或熱熔膠)
?機(jī)器人自動(dòng)糾偏精準(zhǔn)貼合底面料
?壓合翻轉(zhuǎn)
?二次噴膠(PUR或熱熔膠)
?機(jī)器人自動(dòng)糾偏精準(zhǔn)貼合頂面料
?人工套圍條
?自動(dòng)導(dǎo)入床墊信息到RFID上
?9臺(tái)圍邊機(jī)
?AI自動(dòng)檢驗(yàn)
?PE膜包裝+牛皮紙包裝
?自動(dòng)碼垛機(jī)
?AGV自動(dòng)入庫

?AGV automatically transports bed nets, fabrics,ａnd filling materials (such as sponge) to the designated locations
?Mattress core robot automatically comes online
?RFID tags are automatically attached
?Automatic spraying of adhesive (PUR or hot melt glue)
?Robot accurately aligns and attaches the bottom fabric
?Pressing and flipping
?Second adhesive application (PUR or hot melt glue)
?Robot accurately aligns and attaches the top fabric
?Automatic transfer mattress info to RFID
?9 sets tape edge machine
?Al-driven full automatic inspection
?PE film + kraft paper packaging
?Automatic stacking machine
?AGV automatic storage

技術(shù)特點(diǎn)

采用計(jì)算機(jī)智能控制系統(tǒng)導(dǎo)入 RFID 芯片技術(shù)，MES 管理系統(tǒng)及全自動(dòng)化生產(chǎn)設(shè)備，MES、WMS 等管理系統(tǒng)，結(jié)合機(jī)器人自動(dòng)生產(chǎn)線，使生產(chǎn)無人化、智能化。
Adopt computer intelligent control system, import RFID chip technology, MES WMS and other management systems, and combine with robot automatic production line to make production as unmanned and intelligent as possible

整體自動(dòng)化程度高，建立生產(chǎn)控制中心 PCC，和 MES 系統(tǒng)集成，通過大屏實(shí)現(xiàn)床墊生產(chǎn)過程信息的實(shí)時(shí)查看以及現(xiàn)場生產(chǎn)的可視化監(jiān)控，具有較高的展示效果。
The overall degree of automation is high. The production control center PCC and MES system integration are established to realize the real-time viewing of mattress production process information and ready-made visual monitoring through the large screen, which has high display effect.

通過打造床墊的數(shù)字孿生技術(shù)車間，實(shí)現(xiàn)床墊生產(chǎn)、倉儲(chǔ)、運(yùn)輸、銷售、售后的全生命周期過程的實(shí)時(shí)監(jiān)控和快速追溯。
By building digital workshop for mattresses, we can realize the real-time monitoring and rapid tracing of the whole life cycle process of mattress production, storage, transportation, sales and after-sales

整體布局緊湊合理，材料、成品都可用 AGV 小車自動(dòng)配送及入庫。
The overall layout is compact and reasonable, and materials and finished products can be automatically distributed and stored by AGV trolleys

隨著產(chǎn)品定制時(shí)代的到來，可讓客戶隨時(shí)在網(wǎng)上查看到定制產(chǎn)品的實(shí)時(shí)信息
The overall layout is compact and reasonable. Materials and finished products can beautomatically delivered and warehoused by AFV trolley 。With the arrival of the era of product customization, customers can see the real-time information of customizednproducts on the Internet at any time.