熱噴涂設備-噴鋅機-噴鋁機
噴涂設備系列
熱噴涂設備（噴鋅機，噴鋁機，噴鋅鋁合金機）系列
Thermal spraying equipment (spraying zinc machine, spraying aluminum machine, spraying injection machine spraying zinc alloy machine) series
·熱噴涂系列過程：以某種熱源將噴涂材料（線材或粉材）加熱，受熱的材料形成熔融或半熔融狀態(tài)的微粒，這些微粒以壓縮空氣為動力以一定的速度沖擊并沉積在基體表面上，形成具有一定特性的噴涂層。
·以提供熱源的不同，可分為燃燒法和電熱法。前者包括燃燒火焰噴涂、爆炸噴涂及高速火焰噴涂（HVOF）；后者包括電弧噴涂及等離子噴涂（又分常壓等離子噴涂與水穩(wěn)等離子噴涂）。噴涂工藝對涂層產(chǎn)生重要影響的是噴涂溫度（嚴格的說，是溶滴沖擊基體表面時的溫度）和溶滴沖擊表面的速度。
·斯特爾熱噴涂系統(tǒng)主要用于鐵塔、燈桿、橋梁、水閘們、船舶等結(jié)構(gòu)件大面積*防腐及造紙烘缸、印刷輥、曲軸等工件的表面磨損的噴涂修復，還適用于電容、電瓷行業(yè)的電極噴涂等。
·Thermal spraying series process: Add some heat source and to heat up the spraying materials(Wire or powder materials), heated material form melting or half melt condition of particles, These particles are power by compressed, to certain speed for the impact and deposition in the matrix surface, form a spray coating with some characteristics.
·To the different provide between heat source it can be divided into burning method and heating method. The former includes combustion flame spraying, explosion spraying and the flame spraying (HVOF); The latter include arc spraying and plasma spraying (is divided into atmospheric plasma spraying and plasma spraying water stability). Spraying process have an important impact on the coating is that spraying temperature (Strict said, it is the temperature of dissolve drops the matrix surface of the impact) and dissolve the speed of the impact drops surface.
·S hot spraying System, which is used for light pole, Bridges, tower, the locks, shipbuilding and other structural long-term anti-corrosion and paper dryer, printing roll, crankshaft etc of workpiece surface wear spraying repair, also applies to capacitor, electroceramics electrode coating industry.
◆涂層功能 Coating function
依據(jù)美國F.N.LONGO對熱噴涂涂層的分類方法，涂層按功能可分為：
1、耐磨損涂層。包括抗粘著磨損、表面疲勞磨損涂層和耐沖濁涂層。其中有些情況還有抗低溫（<538C）磨損和抗高溫（538～843C）磨損涂層之分。
2、耐熱抗氧化涂層。該種涂層包括高溫過程（其中有氧化氣氛、腐蝕性氣體、高于843℃的沖蝕及熱障）和熔融金屬過程（其中有熔融鋅、熔融鋁、熔融鐵和鋼、熔融銅）所應用的涂層。
3、抗大氣和浸漬腐蝕涂層。大氣腐蝕包括工業(yè)氣氛、鹽性氣氛、田野氣氛等造成的腐蝕；浸漬腐蝕包括飲用淡水、非飲用淡水、熱淡水、鹽水、化學和食品加工等造成的腐蝕。
4、電導和電阻涂層。該種涂層用于電導、電阻和屏蔽。
5、恢復尺寸涂層。該種涂層用于鐵基（可切削與可磨削的碳鋼和耐蝕鋼）和有色金屬（鎳、鈷、銅、鋁、鈦及他們的合金）制品。
6、機械部件間隙控制涂層。該種涂層可磨。
7、耐化學腐蝕涂層。化學腐蝕包括各種酸、堿、鹽，各種無機物和各種有機化學介質(zhì)的腐蝕。
Coating can be divided in function according to the US F.N.LONGO of method that the classified method of thermal spraying coating.
1. Wear resistance coating. Including resistance to stick with wear, wear coating surface fatigue and resistance to blunt turbidity coating. Some of them have difference such as fight microtherm wear(<538C) and high temperature resisting wear coating(538~843C).
2. Heat resistant antioxidant coating. This coating process application of coatings including high temperature( There are oxidation atmosphere, corrosive gas, higher than 843℃ of erosion and thermal barrier) and molten metal process(There are melting molten aluminum, zinc, iron and steel, melting molten copper).
3. Atmospheric corrosion resistance and dipping coating. Atmospheric corrosion caused by corrosion including industrial atmosphere, atmosphere, atmosphere of salt field, etc; Dipping corrosion caused by corrosion including drinking water, the drinking water, hot water, salt water, chemical and food processing, etc.
4. Conductivity and resistance coating.The coating used for electrical conduction, resistance and shielding.
5. Restore size coating. The coating used for some products made by iron (Carbon steel and corrosion resistant steel that can but cutting and grinding) and non-ferrous metal (Nickel, cobalt, copper, aluminum, titanium and other alloy).
6. Mechanical components clearance control coating.The coating can be ground.
7. Chemical corrosion-resistant coating. Chemical corrosion including all kinds of corrosion such as Acid, alkali, salt, all kinds of inorganic and organic chemistry of the medium.
噴涂設備系列
◆產(chǎn)品特點 Product features
高速電弧噴涂機是我公司研制開發(fā)的一種高效率、低能耗的*產(chǎn)品。它是以電產(chǎn)生電弧為熱源，將金屬絲溶化，以壓縮空氣進行霧化及冷卻，將需噴涂用金屬絲吹成微細顆粒，高速噴向經(jīng)過預處理工件表面，獲得理想涂層。
High speed arc it's research and development of a high efficiency, low energy consumption and high-tech products. It is produced as heat source, electric arc will melt metal wire, to compressed air atomization and cooling, on will be spraying with wire micro-sized particles blow in, the gush after pretreatment to the surface coating, obtain ideal.
◆適用范圍 Applicable scope
1. 鐵塔、橋梁、水閘門、船舶等鋼結(jié)構(gòu)噴鋅噴鋁防腐。
2. 造紙烘缸、印刷輥、曲軸等工件表面磨損的噴涂修復。
3. 電容、電瓷行業(yè)的電極噴涂等。
4. 鍋爐四管、制粉系統(tǒng)(風機葉輪及蝸殼)、滾筒、烘缸、軸類、模具等防磨防腐噴涂層。
1. The Eiffel Tower, the bridge, the water gate, shipbuilding and other steel structure spraying zinc corrosion spraying aluminum.
2. HongGang papermaking, printing roll, crankshaft etc the surface of spraying repair wear .
3. Capacitance, electroceramics electrode coating industry.
4. Four tube boiler, system powder system (their impeller and spiral), roller, HongGang axle, mould as well as the grinding corrosion spraying layer.
機器型號Model | STR-400 | STR-400A | STR-250-D |
輸入電壓Input voltage | 3相AC380V、50Hz | ||
額定輸出功率Rated output power | 18kw | 13kw | 7kw |
額定電流Rated current | 400A | 300A | 250A |
輸出電壓Output voltage | 21～45V | 18～42V | 14～36V |
負載率Load rate | 60％ | ||
電壓調(diào)節(jié)級數(shù)Voltage regulation series | 粗、細調(diào)各3檔、共9檔 | ||
外型尺寸Envelop dimensions | 600×460×850 | ||
重量Weight | 215kg | 195kg | 140kg |
絕緣等級Insulation class | E | ||
◆主要技術(shù)參數(shù) Main technical parameters
噴涂材料 Spray materials | 線材直徑 Wire diameter(mm) | 常用工作電流 Common working current(A) | 空載電壓 load voltage(V) | 選用空氣帽口徑 Choose air hat caliber(mm) | 噴涂效率 Spraying efficiency(kg/h) |
鋅絲Zinc wire | 1.2-3.0 | 80-210 | 18-30 | 6-8 | 32 |
鋁絲Wire | 1.2-3.0 | 120-240 | 25-38 | 6-8 | 30 |
銅絲Copper wire | 2.0 | 150-200 | 35-40 | 7-8 | 18 |
高碳鋼絲High carbon steel wire | 2.0 | 150-220 | 10-44 | 8 | 21.5 |
不銹鋼絲Stainless steel wire | 2.0 | 150-220 | 10-44 | 8 | 32.5 |
鋅鋁Zinc, aluminum | 1.2-2.0 | 80-110 | 18-28 | 7 | 19-28 |
鉛錫合金絲 Lead-tin alloy silk | 1.2-3.0 |
本套設備由高速電弧噴槍、電弧噴涂電源組成。另需配套設備：空氣壓縮機、空氣濾清器、放絲盤架。
This set of equipment by the arc gun, arc spraying of power supply. Take another corollary equipment: air compressor, air cleaner, put silk plate frame.
空氣壓力 Air pressure | 輸入電源 Input power | 輸出功率 Output power | 輸出空載電壓 Load voltage output | 電源重量 Power weight | 調(diào)整電壓 Adjusting voltage |
>0.5Mpa | 380V(三相)50HZ | 16KW | 18-44V | 178kg | 0-24V |
采用一體式電控氣、電開關(guān)，操作更方便，可實現(xiàn)長距離登高作業(yè)。
粒子飛行速度達420m/s以上。
軸向氣流速度達600m/s。
涂層沉積率大于75%。
The one-piece electric control pneumatic, electric switch, the operation more
convenient, may realize the long distance race homework.
The speed of 420 particles m/s above.
Axial flow speed of 600 m/s.
Coating deposition rate of more than 75%.
噴槍重量 Gun weight | 空氣壓力 Air pressure | 空氣消耗量 Air consumption | 送絲引力 Send silk gravity | 調(diào)速范圍 Speed range | 輸入電壓 Input voltage |
2.65kg | >0.5Mpa | >1.85m3/min | >8kg | 無級調(diào)速 | ≤24V(直流) |
噴涂設備系列
1、電弧噴涂機主要用于鋼結(jié)構(gòu)的大面積防腐及磨損或加工失誤的機件表面修復和制備電容導電涂層等。
2、主要噴涂材料：鋅、鋁等。
3、根據(jù)不同工況條件的生產(chǎn)需要，該電弧噴槍可固定在機床上對規(guī)則的大工件進行噴涂。
4、適用拉式電弧噴槍，推式電弧噴槍也可使用。
5、該電源將噴槍工況控制、送絲調(diào)速、氣體管路集一身是理想的電弧噴噴涂設備。
1、It is mainly used in the steel structure of the large area antisepsis and wear or processing error of parts surface repair and preparation capacitance conductive coatings, etc.
2、Main spraying materials: zinc, aluminum, etc.
3、The arc gun can be fixed in the machine tool of the rules on the great work a spray according to the different working conditions of production needs.
4、It can be used to pull type arc gun, also in push type arc gun.
5、The power supply conditions have gun control, wire feeding speed, gas pipeline, etc. Is the ideal arc spraying spraying special equipment.
