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1.嵌入式控制在微波設(shè)備控制上的實(shí)現(xiàn):
大型系統(tǒng)我們一般采用工業(yè)PC的方式集中控制,但面對(duì)小型系統(tǒng)我們?nèi)绮捎霉I(yè)PC的方法則有點(diǎn)大馬拉小車的概念了。一方面,對(duì)于向小系統(tǒng)應(yīng)用必須考慮成本,另一方面的要求是穩(wěn)定與可靠。因而,采用嵌入式計(jì)算機(jī)是我們的*。
對(duì)于嵌入式控制系統(tǒng)有兩個(gè)種類:
一、基于無(wú)操作系統(tǒng)的嵌入式芯片的控制技術(shù)。
二、基于有操作系統(tǒng)的嵌入式芯片的控制技術(shù)。
*種我們一般性的可將之認(rèn)為是在微控制器的層面上,我國(guó)一般稱為單片機(jī)。它一般用于對(duì)處理數(shù)據(jù)要求相對(duì)較低的場(chǎng)合,設(shè)計(jì)者一般采用匯編語(yǔ)言對(duì)其進(jìn)行開發(fā),此種控制不具有良好的人機(jī)界面。
第二種實(shí)際就是一臺(tái)PC,但要比一般PC及工業(yè)計(jì)算機(jī)都來(lái)得穩(wěn)定,這一穩(wěn)定性促使嵌入式計(jì)算機(jī)的應(yīng)用領(lǐng)域十分寬廣。以目前的發(fā)展速度,今后的工業(yè)控制方面大有取代工業(yè)控制計(jì)算機(jī)的趨勢(shì)。它所用的操作系統(tǒng)一般為:Linux、MS-dos、Windows CE等。WinCE是微軟公司基于NT控制技術(shù)的基礎(chǔ)上開發(fā)產(chǎn)生的操作系統(tǒng),被廣泛應(yīng)用于Pocket PC 以及一些嵌入式計(jì)算機(jī)中。這里特別要一提的是Windows CE.net,它的出現(xiàn)使原來(lái)在PC上開發(fā)的程序員能zui小縫隙的過(guò)渡到面向嵌入式系統(tǒng)進(jìn)行開發(fā),同時(shí)具有.net的框架。對(duì)于設(shè)備控制系統(tǒng)我們一般選擇此系統(tǒng)。
這里一般單臺(tái)次的工業(yè)控制基本采用Windows CE+組態(tài)軟件+觸摸屏的形式來(lái)實(shí)現(xiàn)。這里的組態(tài)軟件與上面的組態(tài)軟件本質(zhì)和功能基本是一樣的,所不同的是支持它運(yùn)行的平臺(tái)為Windows CE操作系統(tǒng)。目前我國(guó)的一些組態(tài)軟件廠家都看到了這一巨大的市場(chǎng),因而紛紛推出自己基于CE系統(tǒng)的組態(tài)軟件,如昆侖通態(tài)的MCGS等。
當(dāng)然,在針對(duì)相對(duì)簡(jiǎn)單或用戶要求不高的系統(tǒng)的時(shí)候,也可以使用WinCE平臺(tái)下的開發(fā)軟件自己進(jìn)行相關(guān)編程,其開發(fā)軟件一般使用Microsoft的eMbedded Visual basic 和 eMbedded Visual C++等。其具體控制方式可參見(jiàn)“自動(dòng)控制技術(shù)在微波工業(yè)設(shè)備中的應(yīng)用”內(nèi)的相關(guān)介紹。
2.在工業(yè)控制領(lǐng)域經(jīng)常應(yīng)用的若干控制算法
在使用嵌入式計(jì)算機(jī)進(jìn)行工業(yè)自動(dòng)化控制過(guò)程中,有一些相關(guān)的算法是較為常用的,作為工程開發(fā)設(shè)計(jì)人員必須通曉相關(guān)的控制算法,這樣有助于實(shí)現(xiàn)可靠使用的控制。
1. 常規(guī)PID控制算法
PID算法是工業(yè)控制中zui常用的一種數(shù)學(xué)算法,它的基本公式如下:
直接計(jì)算公式:
Pout(t)=KP*e(t)+Ki*∑e(t)+Kd*(e(t)-e(t-1));
上一次的計(jì)算:
Pout(t-1)=Kp*e(t-1)+Ki*∑e(t)+Kd*(e(t-1)-e(t-2));
兩式相減得到增量法計(jì)算公式:
Pdlt=Kp*(e(t)+Ki*∑e(t)+Kd*(e(t)-2*e(t-1)+e(t-2));
其中三個(gè)基本參數(shù)Kp、Ki、Kd在實(shí)際控制中的作用:
Kp-比例調(diào)節(jié)作用:是按比例反映系統(tǒng)的偏差,系統(tǒng)一旦出現(xiàn)偏差,比例調(diào)節(jié)立即產(chǎn)生調(diào)節(jié)作用用以減少誤差。比例作用大,可以加快調(diào)節(jié),減少誤差,但是過(guò)大的比例,使系統(tǒng)的穩(wěn)定性下降,甚至造成系統(tǒng)的不穩(wěn)定。
Ki-積分調(diào)節(jié)作用:是使系統(tǒng)消除穩(wěn)態(tài)誤差,提高無(wú)差度。因?yàn)橛姓`差,積分調(diào)節(jié)就進(jìn)行,直至無(wú)差,積分調(diào)節(jié)停止,積分調(diào)節(jié)輸出一常值。積分作用的強(qiáng)弱取決于積分時(shí)間常數(shù)Ti,Ti越小,積分作用就越強(qiáng)。反之Ti大則積分作用弱,加入積分調(diào)節(jié)可使系統(tǒng)穩(wěn)定性下降,動(dòng)態(tài)響應(yīng)變慢。積分作用常與另兩種調(diào)節(jié)規(guī)律結(jié)合,組成PI調(diào)節(jié)器或PID調(diào)節(jié)器
Kd-微分調(diào)節(jié)作用:微分作用反映系統(tǒng)偏差信號(hào)的變化率,具有預(yù)見(jiàn)性,能預(yù)見(jiàn)偏差變化的趨勢(shì),因此能產(chǎn)生超前的控制作用,在偏差還沒(méi)有形成之前,已被微分調(diào)節(jié)作用消除。因此,可以改善系統(tǒng)的動(dòng)態(tài)性能。在微分時(shí)間選擇合適的情況下,可以減少超調(diào),減少調(diào)節(jié)時(shí)間。微分作用對(duì)噪聲干擾有放大作用,因此過(guò)強(qiáng)的加微分調(diào)節(jié),對(duì)系統(tǒng)抗干擾不利。此外,微分反映的是變化率,而當(dāng)輸入沒(méi)有變化時(shí),微分作用輸出為零。微分作用不能單獨(dú)使用,需要與另外兩種調(diào)節(jié)規(guī)律相結(jié)合,組成PD或PID控制器。
該P(yáng)ID算法應(yīng)用范圍十分廣泛,zui常見(jiàn)的是用于對(duì)溫度控制要求較高的環(huán)境。
2. 預(yù)測(cè)控制算法
預(yù)測(cè)控制就是利用內(nèi)部模型(開環(huán)和閉環(huán)預(yù)測(cè)模型)預(yù)估過(guò)程的未來(lái)輸出(被控變量)與設(shè)定值之間的誤差,基于該誤差采用“滾動(dòng)式”優(yōu)化策略計(jì)算當(dāng)前的控制輸入。
3. 其他各種控制算法
計(jì)算機(jī)技術(shù)的發(fā)展使得將一些*的控制算法應(yīng)用于工業(yè)控制中成為了可能,如推理控制算法、優(yōu)化控制算法、分解-協(xié)調(diào)算法、以及模糊控制算法等等。
結(jié)束語(yǔ)
微波設(shè)備作為提供給生產(chǎn)用戶使用的平臺(tái),首先必將隨用戶不斷提高的要求而更新。同時(shí)作為生產(chǎn)設(shè)計(jì)微波設(shè)備的企業(yè)更應(yīng)該把握*控制技術(shù)的脈搏,不斷將*的技術(shù)應(yīng)用到設(shè)備中去。大致我們認(rèn)為:
1.微波設(shè)備的標(biāo)準(zhǔn)化接口
隨著生產(chǎn)力的發(fā)展,用戶對(duì)微波的不斷認(rèn)識(shí),因而微波設(shè)備往往會(huì)作為生產(chǎn)流水線中的一部分,用戶僅使用微波的某一特性以達(dá)到自己工藝的要求。因此要求微波設(shè)備能很好的與流水的前后道工序友好的銜接。這一要求包括了設(shè)備的三維尺寸、功率配置以及控制系統(tǒng)。
同時(shí)將微波設(shè)備的底層元件的標(biāo)準(zhǔn)化與模塊化也是企業(yè)發(fā)展的需要。
2.未來(lái)基于瀏覽器技術(shù)的監(jiān)控軟件和基于無(wú)線系統(tǒng)的控制
目前,我們一般使用的控制軟件是基于硬件平臺(tái)的,隨著網(wǎng)絡(luò)的飛速發(fā)展和.net框架的普及,微波設(shè)備在控制上也力求利用internet網(wǎng)絡(luò),使用戶能通過(guò)網(wǎng)絡(luò)實(shí)現(xiàn)對(duì)設(shè)備的監(jiān)控,對(duì)生產(chǎn)質(zhì)量的控制等。
值得注意的是當(dāng)今無(wú)線技術(shù)的發(fā)展的速度,一些可以應(yīng)用的方案如:引入GPRS網(wǎng)絡(luò)對(duì)設(shè)備進(jìn)行相關(guān)檢測(cè)與控制;引入IEEE802.11b的無(wú)線連接模塊使設(shè)備與控制臺(tái)無(wú)連接線。
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MODICON AS-J470-000 ANALOG OUTPUT MEMORY MODULE Q1-5
Modicon AS-BDAU-202 2 Point Output Module
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Modicon AS-BDAP-218 16 Point Output Module
MODICON AS-BDAP-210 OUTPUT MODULE 8 POINT 24-230VAC
MODICON AS-BDAP-210 DISCRETE OUTPUT MODULE
MODICON AS-BDAP-209 OUTPUT MODULE 8PT 115 VOLT AC
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Modicon AS-B872-200_AS?B872200_LR3267?8_Output Module Minor Scratches
MODICON AS-B872-200 ANALOG OUTPUT MODULE ASB872200
MODICON AS-B872-200 ANALOG OUTPUT MODULE ASB872200
MODICON AS-B872-200 ANALOG OUTPUT MODULE
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Modicon AS-B872-002 Analog Output Module 60 DAY WARRANTY
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MODICON AS-B838-032 OUTPUT MODULE 32POINT DISCRETE .5AMP 24VDC
Modicon AS-B838-032 Discrete Output Module
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MODICON AS-B832-016 OUTPUT MODULE 24VDC TRU LO OUT 16POINT ASB832016
MODICON AS-B824-016 OUTPUT MODULE ASB824016
MODICON AS-B824-016 800 OUTPUT MODULE I/O 24VDC TRU HI OUT 16PT
Modicon AS-B806-032_AS?B806032_LR3267?8_Output Module Faded Stickers
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Modicon AS-B804-016 Output Module
MODICON AS-B804-016 115VAC OUTPUT MODULE ASB804016
MODICON AS-B572-010 OUTPUT MODULE 0-10V ANALOG
MODICON AS-B572-010 OUTPUT MODULE 0-10V ANALOG
MODICON AS-B355-001 OUTPUT MODULE OLD STOCK FREE SAME DAY SHIPPING USA
MODICON AS-B355-001 OUTPUT MODULE OLD STOCK FREE SAME DAY SHIPPING USA
MODICON AS-B352-001 OUTPUT MODULE GOULD AEG B352 115 VOLT AC
MODICON AS-B352-001 OUTPUT MODULE OLD STOCK FREE SAME DAY SHIPPING USA
MODICON AS-B352-001 OUTPUT MODULE OLD STOCK FREE SAME DAY SHIPPING USA
MODICON AS-B350-001 OUTPUT MODULE GOULD AEG B350 115 VOLT AC
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MODICON ANALOG OUTPUT MODULE DAU 202 / AS -BDAU -202
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MODICON ANALOG OUTPUT MODULE AS-B872-100
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Modicon AEG Panelmate Plus Operator Interface Panel MM-PM10-200 MMPM10200
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MODICON AEG PANELMATE PLUS OPERATOR INTERFACE MM-PMC2-200 PARTS OR REPAIR
MODICON AEG PANELMATE PLUS OPERATOR INTERFACE MM-PM22-200 PARTS OR REPAIR
MODICON AEG PANELMATE PLUS OPERATOR INTERFACE MM-PM22-200 PARTS OR REPAIR
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Modicon AEG MM-PMC2-100 Industrial Computer XLNT
Modicon AEG MM-PMC2-100 Industrial Computer XLNT
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Modicon 553 VIC 153 39 PFIS Operator Interface Computer 553VIC15339
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MODICON 24VDC OUTPUT MODULE B232 501
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MODICON 115VAC OUTPUT MODULE B230 501
MODICON 115VAC OUTPUT MODULE B230 501
MODICON - EATON - IDT - PANELMATE - BOARD P/N 42-14360
MODICON - EATON - IDT - PANELMATE - BOARD P/N 42-14360
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Schneider/Modi?con MM-PM21400C PanelMate Plus 2000C
Schneider/Modi?con MM-PM21400C PanelMate Plus 2000C
Schneider/Modi?con MM-PM21400C PanelMate Plus 2000C
Schneider/Modi?con MM-PM21400C PanelMate Plus 2000C
Schneider/Modi?con MM-PM21400C PanelMate Plus 2000C
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SCHNEIDER TSX ASY 410 OUTPUT MODULE TSXASY410
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Schneider emecanique XBTGT2330 Opt Interface Panel
Schneider emecanique XBTGT2330 Opt Interface Panel
Schneider emecanique XBTGT2330 Opt Interface Panel
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Schneider emecanique XBTGT2130 Opt Interface Panel
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Schneider emecanique Magelis Terminal XBTGT4330
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SCHNEIDER TCC-X17-TXBT CABLE 26HD/25SD MALE-FEMALE TCCXCB10002
SCHNEIDER TCC-X17-TXBT CABLE 26HD/25SD MALE-FEMALE TCCXCB10002
SCHNEIDER TCC-X17-TXBT CABLE 26HD/25SD MALE-FEMALE TCCXCB10002
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SCHNEIDER TC2000 OPERATOR INTERFACE 3515 KPM PARTS/REPAIR BROKEN NOB
SCHNEIDER TC2000 OPERATOR INTERFACE 3515 KPM PARTS/REPAIR BROKEN NOB
SCHNEIDER TC2000 INDUSTRIAL PC OPERATOR INTERFACE 3515 KPM BROKEN NOB
SCHNEIDER TC2000 INDUSTRIAL PC OPERATOR INTERFACE 3515 KPM BROKEN NOB
SCHNEIDER TC2000 INDUSTRIAL OPERATOR INTERFACE 3515 KPM CRACKED PARTS/REPAIR
SCHNEIDER TC2000 INDUSTRIAL OPERATOR INTERFACE 3515 KPM CRACKED PARTS/REPAIR
SCHNEIDER TC2000 INDUSTRIAL OPERATOR INTERFACE 3515 KPM CRACKED PARTS/REPAIR
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Schneider PLC Output Module TSXDSZ32R5 In Box
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Schneider PLC Output Module TSXDSY16R5
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Schneider PLC Output Module TSXASZ401 In Box
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Schneider PLC Output Module 140DRA84000
Schneider PLC Output Module 140DD035300 NIB
Schneider PLC Output Module 140DD035300
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Schneider PLC Analog Output Module TM2AMO1HT
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Schneider PLC Analog Output Module Part TSXASY800
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Schneider PLC Analog Output Module 170AAO12000 NIB
Schneider PLC Analog Output Module 170AAO12000
Schneider PLC Analog Output Module 170AAO12000
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SCHNEIDER OUTPUT MODULE TSX ASY 410 TSXASY410
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Schneider Output Module QUANTUM 140 DDO 353 00 2759
SCHNEIDER MODICON EMECANIQUE TC2000 INDUSTRIAL PC OPERATOR INTERFACE 3515 KPM
SCHNEIDER MODICON EMECANIQUE TC2000 INDUSTRIAL PC OPERATOR INTERFACE 3515 KPM
SCHNEIDER MODICON EMECANIQUE TC2000 INDUSTRIAL PC OPERATOR INTERFACE 3515 KPM
SCHNEIDER MODICON TC2000 INDUSTRIAL PC OPERATOR INTERFACE 3515 KPM DISCOLORED
SCHNEIDER MODICON TC2000 INDUSTRIAL PC OPERATOR INTERFACE 3515 KPM DISCOLORED
SCHNEIDER MODICON TC2000 INDUSTRIAL PC OPERATOR INTERFACE 3515 KPM CASE BACK
SCHNEIDER MODICON TC2000 INDUSTRIAL PC OPERATOR INTERFACE 3515 KPM CASE BACK
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Schneider Modicon PanelMate Plus 1000 MM-PM1030SC 92-01686-00
Schneider Modicon PanelMate Plus 1000 MM-PM1030SC 92-01686-00
Schneider Modicon PanelMate Plus 1000 MM-PM1030SC 92-01686-00
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Schneider Modicon PanelMate Plus 1000 MM-PM10300C 92-01229-01
Schneider Modicon PanelMate Plus 1000 MM-PM10300C 92-01229-01
Schneider Modicon PanelMate Plus 1000 MM-PM10300C 92-01229-01
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Schneider Modicon MM-PM15-401 MMPM15401 MMPMMP003C
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SCHNEIDER ELECTRIC ZB4BW0G31 INDICATOR LED PANEL MNT GREEN 120V
SCHNEIDER ELECTRIC ZB4BW0G31 INDICATOR LED PANEL MNT GREEN 120V
Schneider Electric ZB4B0G31 Series B Contact Block with Indicator Light
Schneider Electric ZB4B0G31 Series B Contact Block with Indicator Light
Schneider Electric ZB4B0G31 Series B Contact Block with Indicator Light
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Schneider Electric TSXDSY08T22 Output Module
Schneider Electric TSXDSY08T22 Output Module
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Schneider Electric Output Module TSXDSY16T2
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Schneider Electric MPCKT55NAX20N Magelis Compact PC 15 Inch Touchscreen
Schneider Electric MPCKT55NAX20N Magelis Compact PC 15 Inch Touchscreen
Schneider Electric MAGELiS XBT GT6330 XBTGT6330 NIB
Schneider Electric MAGELiS XBT GT633 XBTGT6330 NIB
SCHNEIDER ELECTRIC 16-POINT OUTPUT MODULE TSX-DST-1682 TSXDST1682
Schneider Electric 140DDO84300 Output Module 140-DDO-843-00 - Refurbished
Schneider Electric 140DDO84300 Output Module 140-DDO-843-00
SCHNEIDER ELECTRIC 140DAO84000 TSX QUANTUM OUTPUT MODULE AC OUT 24-230V
SCHNEIDER ELECTRIC 140DAO84000 TSX QUANTUM OUTPUT MODULE AC OUT 24-230V
Schneider Automation TSXDSY16T2 Output Module 16 Point TSX-DSY-16T2 -
SCHNEIDER Automation TSX-DSY-16S4 OUTPUT MODULE _TSXBLY01 _ TSXDSY16S4
Schneider Automation TSX-DST1632 Output Module TSXDST1632 Warranty
Schneider Automation TSX-DST1632 Output Module TSXDST1632 Warranty
Schneider Automation TSX-DST1632 Output Module TSXDST1632 Warranty
SCHNEIDER AUTOMATION PM+ 1000 MODBUS PLUS INTERFACE NNB
SCHNEIDER AUTOMATION PM 1000 MODBUS PLUS INTERFACE NNB
Schneider Automation Output Module TSXDSY08T22
SCHNEIDER AUTOMATION OUTPUT MODULE DAP 216N/AS-BDAP-2?16N DAP216NASBDAP2?16N
SCHNEIDER AUTOMATION MM-PMC2-40-SC W/O OPERATOR INTERFACE L26-5
SCHNEIDER AUTOMATION MM-PMC2-40-SC W/O OPERATOR INTERFACE L26-5
Schneider Automation Inc DAP 216/AS-BDAP-21?6 DAP216ASBDAP21?6 Output Module
Schneider Automation Inc DAP 216/AS-BDAP-21?6 DAP216ASBDAP21?6 Output Module
Schneider Automation Inc DAP 216/AS-BDAP-21?6 DAP216ASBDAP21?6 Output Module
Schneider Automation Inc DAP 216/AS-BDAP-21?6 DAP216ASBDAP21?6 Output Module
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Schneider Automation Inc AS-BDAP-216N ASBDAP216N Output Module
Schneider Automation Inc 140 DRC 830 00 140DRC83000 Output Module Sealed
Schneider Automation Inc 140 DRC 830 00 140DRC83000 Output Module -
Schneider Automation Inc 140 DRC 830 00 140DRC83000 Output Module -
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Schneider Automation Inc 140 DRC 830 00 140DRC83000 Output Module
Schneider Automation Inc 140 DRC 830 00 140DRC83000 Output Module
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Schneider Automation Inc 140 DRA 840 00 140DRA84000 Output Module
Schneider Automation Inc 140 DAO 842 10 Pack of 6 Output Module
Schneider Automation Inc 140 DAO 842 10 Pack of 6 Output Module
Schneider Automation Inc 140 DAO 842 10 Output Module
Schneider Automation Inc 140 DAO 842 10 Output Module
Schneider Automation Inc 140 DAO 842 10 140DAO84210 Output Module
Schneider Automation Inc 140 DAO 842 10 140DAO84210 Output Module
Schneider Automation Inc 140 DAO 842 10 140DAO84210 Output Module
Schneider Automation Inc 140 DAO 842 10 140DAO84210 Output Module
SCHNEIDER AUTOMATION AS-BDAP-218 OUTPUT MODULE
SCHNEIDER AUTOMATION AS-B828-016 OUTPUT MODULE N3-3
SCHNEIDER AUTOMATION 8-POINT OUTPUT MODULE TSX-DST-882 TSXDST882
SCHNEIDER AUTOMATION 8-POINT OUTPUT MODULE TSX-DST-882 TSXDST882
SCHNEIDER AUTOMATION 8-POINT OUTPUT MODULE TSX-DST-882 TSXDST882
Schneider Automation 8 Lignes LCD OP Panel TCCX1730L TCCX173OL _ II:03A _ V:2.1
Schneider Automation 8 Lignes LCD OP Panel TCCX1730L TCCX173OL _ II:03A _ V:2.1
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SCHNEIDER AUTOMATION 140DRA84000 TSX QUANTUM OUTPUT MODULE PLC 16 POINT RELAY
SCHNEIDER AUTOMATION 140DRA84000 TSX QUANTUM OUTPUT MODULE PLC 16 POINT RELAY
Schneider Automation 140 DAO 842 10 140DAO84210 Output Module
Schneider Automation 140 DAO 842 10 140DAO84210 Output Module
Schneider Automation / Modicon PanelMate Plus MM-PMC2-200 WARRANTY
Schneider Automation / Modicon PanelMate Plus MM-PMC2-200 WARRANTY
Schneider Automation / Modicon PanelMate Plus MM-PM42-400 WARRANTY
Schneider Automation / Modicon PanelMate Plus MM-PM42-400 WARRANTY
Schneider Automation / Modicon PanelMate Plus MM-PMC2-200 WARRANTY
Schneider Automation / Modicon PanelMate Plus MM-PMC2-200 WARRANTY
Schneider Automation / Modicon PanelMate Plus MM-PM42-400 WARRANTY
Schneider Automation / Modicon PanelMate Plus MM-PM42-400 WARRANTY
Schneider Automation / Modicon PanelMate Plus MM-PM22400C WARRANTY
Schneider Automation / Modicon PanelMate Plus MM-PM22400C WARRANTY
Schneider Automation / Modicon PanelMate Plus MM-PM22400C WARRANTY
Schneider Automation / Modicon PanelMate Plus MM-PM21400C WARRANTY
Schneider Automation / Modicon PanelMate Plus MM-PM21400C WARRANTY
Schneider Automation / Modicon PanelMate Plus MM-PM21400C WARRANTY
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